ERP For High Tech Manufacturing
Moulders Consulting: Offering A Top-Quality ERP For High Tech Manufacturing
Moulders Consulting specialises in crafting customised MRP/ERP solutions tailored to the specific needs of the high tech manufacturing sector.
The systems we install are the product of seasoned manufacturing professionals with over 40 years of combined industry experience, and our team comprises experts from various roles within high tech manufacturing – including sales, marketing, operations, and management.
Through the collective expertise of our staff members, we have successfully introduced several leading ERP/MRP systems to the high tech manufacturing industry. This has empowered our clients with streamlined processes, enhanced operational efficiency, and improved outcomes.
Material Requirements Planning (MRP) systems play a pivotal role in managing the material requirements for the manufacturing process, ensuring the procurement of necessary resources for product manufacturing.
The MRP process consists of six key steps:
- Production Schedule Development: The MRP system calculates the production schedule based on customer demand and inventory levels, determining the quantity of products to be manufactured over a specified period.
- Material Requirements Assessment: After establishing the production schedule, the system assesses material requirements by considering product volume, material types, and quantities needed for production, including a margin for waste.
- Inventory Check: The system verifies inventory levels to ensure they meet material demands.
- Purchase Order Generation: If resources are insufficient to fulfil material demands, the MRP system generates purchase orders for required materials, specifying quantity, delivery dates, and other relevant details.
- Progress Tracking: The MRP system monitors the progress of generated purchase orders, including tracking delivery dates, identifying delays, and addressing any delivery issues.
- Plan Adjustment: In response to any changes in the production plan, the MRP system adjusts the production schedule accordingly to ensure seamless operations.
At Moulders Consulting, our mission is to provide comprehensive MRP/ERP solutions that optimise manufacturing processes and drive business success!
Mark Amphlett
Director
Need help? Contact me
01626 903 151 or mark@mouldersconsulting.co.uk
What Is An ERP System?
Enterprise Resource Planning (ERP) systems are essential tools for managing and organising operations within your manufacturing enterprise. They facilitate efficient data transfer and seamless information exchange, ultimately enhancing the efficiency of your business processes.
By employing ERP systems, your organisation can streamline workflows, leading to smoother operations and increased productivity among your staff.
About Our ERP For High Tech Manufacturing
Our software offers a comprehensive solution tailored to address your MRP and ERP requirements efficiently. By merging the advantages of both MRP and ERP systems, our software empowers manufacturers to effectively manage their operations.
Our fully integrated product management solutions are custom-built for the high tech manufacturing sector, facilitating streamlined processes and elevating performance standards. We take pride in our track record of successfully implementing ERP and MRP systems across manufacturing enterprises of all scales.
Contact us today to discover more about our industry-leading software solutions!
Looking For A Top-Quality ERP For High Tech Manufacturing? Give Us A Call!
Want to know what we can do for you?
MCL Software - for the Injection Moulding Industry
Over 40 years experience within the Plastics Industry
2023 - The Year For Efficiency!
An all-encompassing, tried and tested ERP / MRP for the Injection Moulding Industry – the core software has been developed to cater for our complex industry, and we have the knowledge and grass routes experience having worked within Injection Moulding Factories, to fully understand the improvement in efficiencies required to make an ERP / MRP implementation really worthwhile. Communication is the key! Scroll on down to see just some of the key features of MCL Software.
MCL Software - Key Features
DASHBOARD – designed to give an overview of your facility – broken down into sections to include
Sales | Quotes | Purchasing | Production | Quality | Delivery
Navigate easily from your dashboard to access all ERP / MRP info – even through to production planning.
PARTS – see all of the information you need to about any manufactured or bought in part on one simple to use screen. Here you will have an overview of the following:
Part Details | Activity | Files | Suppliers | Allocations | Options
BOMS – easy to navigate and populate – able to select multiple items easily on the Bill of Material in a variety of units, including percentages to jobs which may include Masterbatch, UV Stabaliser, Powders, Anti-Microbial agents etc.
Add files, quality documents, C of C’s, and tooling data to ensure all relevant detail can be accessed in one clear and concise location.
BOMS – You then delve deeper into the detail of the specified machine best suited for the manufacture of this component and add on any ancillaries required including robots, conveyors, dryers, and even the human resources required for production.
Add notes that are relevant to the job, and the additional bonus of the costing calculator gives you the ability to track profitability, and calculate price breaks by relating the part cost, to various quantities, and your required margin.
JOB CARD – All of the right information, all in the right place. The MCL Job Card clearly shows the following:
Work Order No. | Part Number | Description | Job Quantity | Drawing
Customer | P/O Ref No | Order Line | Date | Notes
BOM details, to include quantities, weights, units of measure, locations, and type of product
Tool information, including location, change inserts, and cavities are provided
Allocation of machines and any ancillaries required to complete production
And finally, the image of the part itself to help the production personnel to keep on track.
MCL Software - Key Features
Tooling Register
Incorporating a full tooling register, maintaining your clients tooling status and location
BOM's
Multi-level Bill Of Materials, to include sub-assemblies, and final assemblies
Production Planning
Visual Capacity planning and scheduling, by the Week, Day and even Hour
Job Cards / Works Orders
A clear visual document for shop floor use - including BOMs for Injection Moulding
Contacts
Full customer and Supplier data capture with CRM Traceability and email capabilities throughout
Traceability
Ability to trace material from Purchase Order through WIP to final moulded component
Second Operations
Ability to track manufacturing flow to clearly identify secondary operations and manual operations
Purchasing
Full purchase planning auto updated customer sales order demand, and stock allocations
NCR / Quality
Track all non-conformance reports and corrective actions, integrated with part record
Shop Floor Data Capture
Real time data collection from production - tracking all processes and works orders / job cards
Dashboard
Snapshot insight into daily business expectations, monitoring progress in real time
Invoicing
Raise invoices using our invoicing module, integrated directly with Sage, Xero & Quickbooks
Working With The Best
Members of
About Us
At Moulders Consulting Ltd., we take pride in our specialisation as providers of ERP/MRP software tailored specifically for the manufacturing sector. Our mission is fuelled by the desire to assist high tech manufacturing companies in attaining exceptional quality products by enhancing operational efficiency and reducing production costs. This fundamental principle translates directly into sustainable growth opportunities for our clients over the long term.
Our suite of services is meticulously crafted to address the unique needs of manufacturing entities. Leveraging our extensive experience in plastic injection moulding processes – including cutting-edge Industry 4.0 advancements – we offer expert guidance to elevate your efficiency and bolster your marketing and sales strategies.
From professional consultations on ERP/MRP systems to the implementation of Manufacturing Execution Systems (MES), production process optimisation, e-commerce solutions, and comprehensive marketing strategies, our offerings span a wide spectrum of ancillary services. We are also dedicated to troubleshooting any issues that may arise along the way.
By providing cost-effective consultancy and pragmatic solutions, our services empower your business to deliver premium quality products and services while reaping the rewards of increased profit margins. Our software solutions are meticulously designed to cater to high tech manufacturing companies with an annual turnover ranging from £1M to £25M.
Committed to excellence, we collaborate closely with our clients to optimise processes, minimise manufacturing costs, and maximise profitability. Plus, all these services are delivered at highly competitive rates.
Reach out to us today to discover how our software can pave the way for higher profit margins and sustainable growth for your business!
About Our Directors
About Mark Amphlett
With a background spanning over two decades in the manufacturing industry, Mark Amphlett played a pivotal role in the advancement of Amtek Plastics in Newton Abbot, serving as its General Manager.
Under his astute leadership, the company experienced remarkable growth, with annual turnover skyrocketing from £650k to over £3M in less than six years.
Mark’s adept branding strategies propelled Amtek Plastics to the forefront of the Plastic Injection Moulding sector in the UK, resulting in a substantial surge in inbound inquiries. What was once an average of 3 or 4 inquiries per month burgeoned to well over 60!
These achievements show Mark’s exceptional marketing acumen, steadfast commitment to fostering organisational growth, and remarkable ability to strategically position businesses for success.
About Andy Jewell
In 1989, Andy Jewell ventured into the manufacturing industry, equipped with an Honours Degree in Chemistry with Business Administration.
Over the years, he refined his sales skills while deepening his technical knowledge in material handling, drying, and dosing systems, alongside real-time Manufacturing Execution Systems (MES) tailored for the Plastics sector.
With time, Andy’s expertise in Plastic Injection Moulding flourished, leading him to take charge of promoting and selling real-time MES solutions specialised to the Plastics sector.
Collaborating closely with a distinguished US-based supplier of MES/SFDC/i4.0 solutions, Andy played a pivotal role in propelling them to become a premier provider on a global scale. His unwavering dedication and contributions were instrumental in driving the company’s success and building its exceptional reputation within the manufacturing industry.
Transitioning into the role of an Independent Sales Consultant in 2017, Andy capitalised on his profound understanding of the plastics industry and his expertise in MES solutions to become a respected advisor and consultant.
Driven by a commitment to excellence, Andy consistently delivers measurable results, empowering numerous clients to enhance their productivity and profitability.
