ERP For Electronics Manufacturing
Moulders Consulting: Offering A Top-Quality ERP For Electronics Manufacturing
At Moulders Consulting, we take pride in our custom MRP/ERP solutions tailored specifically for the electronics manufacturing industry.
Our team, comprised of seasoned professionals with over 40 years of collective experience, has meticulously designed these systems to address the diverse needs of electronics manufacturing professionals across various roles, from sales and marketing to operations and management.
Through the collective expertise of our team, we have successfully introduced several cutting-edge ERP/MRP systems to the electronics manufacturing sector.
As a result, our clients have enjoyed the advantages of streamlined processes, enhanced operational efficiency, and ultimately, improved outcomes.
Material Requirements Planning (MRP) systems play a crucial role in managing the material requirements for the electronics manufacturing process.
This indispensable process encompasses six key steps:
- Production Schedule Development: Our MRP system calculates the production schedule based on customer demand and inventory levels, determining the quantity of products to be manufactured within a specified timeframe, forming the foundation of the production plan.
- Material Requirements: Once the production schedule is created, the system calculates the material requirements. It assesses the volume of products to be manufactured, identifying the type and quantity of materials needed for each product, factoring in a waste margin.
- Inventory Check: Our system ensures that inventory levels are adequate to meet material demands, avoiding any shortages or disruptions in the production process.
- Generate Purchase Orders: In instances where resources are insufficient to fulfil material demands, our MRP system automatically generates purchase orders for the required materials, specifying the quantity, delivery date, and other pertinent details.
- Track Progress: The MRP system meticulously tracks the progress of purchase orders, monitoring delivery dates and addressing any delays or issues that may arise during the procurement process.
- Adjust The Plan: Should there be any alterations to the production plan, our MRP system swiftly adapts, recalibrating the production schedule as needed to accommodate changes and ensure continuity in operations.
Through these comprehensive functions, our MRP/ERP solutions empower manufacturing businesses to optimise their processes, minimise disruptions, and achieve greater efficiency and productivity.
Mark Amphlett
Director
Need help? Contact me
01626 903 151 or mark@mouldersconsulting.co.uk
What Is An ERP System?
Enterprise Resource Planning (ERP) systems serve as essential tools for managing and planning operations within your electronics manufacturing business.
By facilitating efficient data transfer and information exchange, ERP systems play a pivotal role in enhancing the efficiency of your business operations and ensuring seamless workflows for your staff.
About Our ERP For Electronics Manufacturing
Our software offers a comprehensive solution for your Material Requirements Planning (MRP) and Enterprise Resource Planning (ERP) requirements.
By integrating the advantages of both MRP and ERP systems, our software empowers manufacturers to enhance the management of their operations effectively.
Designed specifically for the manufacturing industry, our fully integrated product management solutions enable businesses to execute their processes more efficiently, elevating their performance standards.
We take pride in our successful implementation of ERP and MRP systems across companies of various sizes within the electronics manufacturing sector. Contact us today to discover more about our industry-leading software solutions!
Looking For A Top-Quality ERP For Electronics Manufacturing? Give Us A Call!
Want to know what we can do for you?
MCL Software - for the Injection Moulding Industry
Over 40 years experience within the Plastics Industry
2023 - The Year For Efficiency!
An all-encompassing, tried and tested ERP / MRP for the Injection Moulding Industry – the core software has been developed to cater for our complex industry, and we have the knowledge and grass routes experience having worked within Injection Moulding Factories, to fully understand the improvement in efficiencies required to make an ERP / MRP implementation really worthwhile. Communication is the key! Scroll on down to see just some of the key features of MCL Software.
MCL Software - Key Features
DASHBOARD – designed to give an overview of your facility – broken down into sections to include
Sales | Quotes | Purchasing | Production | Quality | Delivery
Navigate easily from your dashboard to access all ERP / MRP info – even through to production planning.
PARTS – see all of the information you need to about any manufactured or bought in part on one simple to use screen. Here you will have an overview of the following:
Part Details | Activity | Files | Suppliers | Allocations | Options
BOMS – easy to navigate and populate – able to select multiple items easily on the Bill of Material in a variety of units, including percentages to jobs which may include Masterbatch, UV Stabaliser, Powders, Anti-Microbial agents etc.
Add files, quality documents, C of C’s, and tooling data to ensure all relevant detail can be accessed in one clear and concise location.
BOMS – You then delve deeper into the detail of the specified machine best suited for the manufacture of this component and add on any ancillaries required including robots, conveyors, dryers, and even the human resources required for production.
Add notes that are relevant to the job, and the additional bonus of the costing calculator gives you the ability to track profitability, and calculate price breaks by relating the part cost, to various quantities, and your required margin.
JOB CARD – All of the right information, all in the right place. The MCL Job Card clearly shows the following:
Work Order No. | Part Number | Description | Job Quantity | Drawing
Customer | P/O Ref No | Order Line | Date | Notes
BOM details, to include quantities, weights, units of measure, locations, and type of product
Tool information, including location, change inserts, and cavities are provided
Allocation of machines and any ancillaries required to complete production
And finally, the image of the part itself to help the production personnel to keep on track.
MCL Software - Key Features
Tooling Register
Incorporating a full tooling register, maintaining your clients tooling status and location
BOM's
Multi-level Bill Of Materials, to include sub-assemblies, and final assemblies
Production Planning
Visual Capacity planning and scheduling, by the Week, Day and even Hour
Job Cards / Works Orders
A clear visual document for shop floor use - including BOMs for Injection Moulding
Contacts
Full customer and Supplier data capture with CRM Traceability and email capabilities throughout
Traceability
Ability to trace material from Purchase Order through WIP to final moulded component
Second Operations
Ability to track manufacturing flow to clearly identify secondary operations and manual operations
Purchasing
Full purchase planning auto updated customer sales order demand, and stock allocations
NCR / Quality
Track all non-conformance reports and corrective actions, integrated with part record
Shop Floor Data Capture
Real time data collection from production - tracking all processes and works orders / job cards
Dashboard
Snapshot insight into daily business expectations, monitoring progress in real time
Invoicing
Raise invoices using our invoicing module, integrated directly with Sage, Xero & Quickbooks
Working With The Best
Members of
About Us
Moulders Consulting Ltd. takes great pride in being a leading provider of ERP/MRP software tailored for the manufacturing sector. Our driving goal is to assist electronics manufacturing companies in achieving the production of top-tier quality products by enhancing operational efficiency and reducing production costs. This core value translates directly into sustainable growth for our clients over the long term.
Our services are meticulously crafted to cater to the unique needs of manufacturing businesses. Leveraging our expertise in plastic injection moulding – including Industry 4.0 advancements – we provide expert guidance to optimise efficiency and support marketing and sales strategies.
This expertise covers professional consultancy on ERP/MRP systems, implementation of Manufacturing Execution Systems (MES), production process optimisation, e-commerce solutions, marketing strategies, ancillary services, troubleshooting, and more. By offering cost-effective consultancy and efficient solutions, we empower your business to deliver premium-quality products and services while enjoying the advantages of heightened profit margins.
Our software is specifically designed to cater to manufacturing companies with annual turnovers ranging from £1M to £25M. Committed to delivering excellence, we collaborate closely with our clients to streamline processes, minimise manufacturing costs, and maximise profitability—all at competitive rates.
Contact us today to discover how our software can help your business achieve and sustain higher profit margins and sustainable growth!
About Our Directors
About Mark Amphlett
With over two decades of experience in the manufacturing industry, Mark Amphlett has been a key figure in the growth of Amtek Plastics, located in Newton Abbot, where he served as General Manager.
Under his stewardship, the company’s annual turnover soared from £650k to over £3M in less than six years. Mark’s adept branding strategies firmly established Amtek Plastics as a premier provider of Plastic Injection Moulding services in the UK. This transformation led to a substantial increase in inbound inquiries, going from an average of 3 or 4 per month to well over 60.
These accomplishments underscore Mark’s exceptional marketing acumen, unwavering commitment to driving growth, and remarkable ability to strategically position businesses for success.
About Andy Jewell
Andy Jewell embarked on his journey in the manufacturing industry in 1989, armed with an Honours Degree in Chemistry with Business Administration.
During the early stages of his career, Andy amassed invaluable experience in sales, honing his technical expertise in material handling, drying, and dosing systems.
As his proficiency in the Plastic Injection Moulding industry evolved, Andy seamlessly transitioned into advocating for and marketing real-time Manufacturing Execution Systems (MES) tailored for the Plastics sector.
Collaborating closely with a distinguished US-based supplier of MES/SFDC/i4.0 solutions, Andy played a pivotal role in propelling them to become a premier provider on a global scale. His unwavering dedication and contributions were instrumental in driving the company’s success and enhancing its reputation within the industry.
Since assuming the role of an Independent Sales Consultant in 2017, Andy’s profound understanding of the plastics industry and his expertise in MES solutions have positioned him as a trusted advisor and consultant.
His steadfast commitment to excellence and delivering tangible results has enabled numerous clients to achieve heightened productivity and profitability.
