ERP For Batch Manufacturing
Moulders Consulting: Offering A Top-Quality Batch Manufacturing ERP
At Moulders Consulting, our software is a custom Materials Requirements Planning (MRP) and Enterprise Resource Planning (ERP) solution meticulously designed for the manufacturing industry by experts with extensive experience in the field.
Using our background of over 40 years of combined experience in manufacturing – encompassing sales, marketing, operations, and management – we have successfully implemented numerous ERP/MRP systems within the sector.
MRP, which stands for Materials Requirements Planning, plays a vital role in the manufacturing process, ensuring that the right materials are readily available at the right time to produce top-quality products.
The MRP process unfolds in a structured sequence of steps, as outlined below:
Production Schedule Determination: Commencing with the formulation of the production schedule, an analysis of various factors such as customer demand and existing inventory levels is conducted. This results in the calculation of the quantity of products slated for production within a specified timeframe, serving as the foundational basis for the ensuing production plan.
Material Requirements Calculation: Subsequently, the system undertakes a comprehensive calculation of material requirements. This involves a detailed examination of the quantity of products earmarked for production and the corresponding materials essential for each product. Consideration is given to potential wastage, ensuring a comprehensive assessment.
Inventory Level Verification: Upon the determination of material requirements, the system proceeds to verify that existing inventory levels suffice to meet the production imperatives. This validation process ensures that the requisite materials are readily available for the impending production activities.
Purchase Order Generation: In cases where inventory levels prove insufficient, the MRP system initiates the generation of purchase orders for the necessary materials. These purchase orders meticulously outline the required quantity, delivery date, and other pertinent information.
Progress Tracking: Once purchase orders are dispatched, the MRP system diligently monitors their progress. This involves tracking delivery dates and meticulously documenting any encountered delays or issues.
Production Plan Adjustment: In the event of alterations to the production schedule or the emergence of delays or issues concerning materials, the MRP system exhibits adaptability. It promptly adjusts the production schedule to align with the evolving circumstances, ensuring a seamless operational continuum.
An effective MRP system plays a crucial role in ensuring that the right materials are available at the right time, which is a vital factor in producing high-quality products.
Mark Amphlett
Director
Need help? Contact me
01626 903 151 or mark@mouldersconsulting.co.uk
How Our ERP For Batch Manufacturing Delivers Results
Our software is as a tailored MRP/ERP solution crafted specifically for the manufacturing industry. It comes to life through the collective expertise of professionals at Moulders Consulting Ltd., who boast over 40 years of combined experience in various manufacturing roles, spanning sales, marketing, operations, and management.
The depth of our personal experience and comprehensive understanding of the sector has empowered us to effectively implement numerous ERP/MRP systems across the industry landscape. This track record speaks to our commitment to streamlining processes, enhancing operational efficiency, and ultimately improving overall outcomes.
What Is An ERP For Manufacturing?
Enterprise Resource Planning – abbreviated as ERP – serves as a comprehensive solution that orchestrates and plans all the processes within your business.
In essence, ERP systems facilitate effective data transfer and information exchange, ensuring a seamless operation that promotes efficiency and delivers a smooth workflow.
What Is An MRP System?
Material Requirements Planning, commonly known as MRP, operates as a pivotal system employed for the management and planning of material requirements in manufacturing. It plays a critical role in ensuring the timely availability of necessary resources essential for the creation of manufactured products.
The MRP process is instrumental in maintaining a seamless and efficient workflow by guaranteeing that essential resources are on hand when needed during the manufacturing process.
About Our Batch Manufacturing ERP
Our software maximises the benefits of MRP and ERP systems, delivering a seamlessly integrated product management solution tailored for our clients in the manufacturing sector.
Crafted with precision, our solutions are specifically designed to meet the unique needs of manufacturing, aiding businesses in streamlining processes at every level for optimal efficiency and performance.
With a proven track record, we’ve successfully implemented our ERP and MRP systems across companies of varying types and sizes.
Feel free to contact us today to delve deeper into our industry-leading software and be a part of shaping the future of manufacturing!
Looking For A Top-Quality Batch Manufacturing ERP? Give Us A Call!
Want to know what our ERP for batch manufacturing can do for you?
MCL Software - for the Injection Moulding Industry
Over 40 years experience within the Plastics Industry
2023 - The Year For Efficiency!
An all-encompassing, tried and tested ERP / MRP for the Injection Moulding Industry – the core software has been developed to cater for our complex industry, and we have the knowledge and grass routes experience having worked within Injection Moulding Factories, to fully understand the improvement in efficiencies required to make an ERP / MRP implementation really worthwhile. Communication is the key! Scroll on down to see just some of the key features of MCL Software.
MCL Software - Key Features
DASHBOARD – designed to give an overview of your facility – broken down into sections to include
Sales | Quotes | Purchasing | Production | Quality | Delivery
Navigate easily from your dashboard to access all ERP / MRP info – even through to production planning.
PARTS – see all of the information you need to about any manufactured or bought in part on one simple to use screen. Here you will have an overview of the following:
Part Details | Activity | Files | Suppliers | Allocations | Options
BOMS – easy to navigate and populate – able to select multiple items easily on the Bill of Material in a variety of units, including percentages to jobs which may include Masterbatch, UV Stabaliser, Powders, Anti-Microbial agents etc.
Add files, quality documents, C of C’s, and tooling data to ensure all relevant detail can be accessed in one clear and concise location.
BOMS – You then delve deeper into the detail of the specified machine best suited for the manufacture of this component and add on any ancillaries required including robots, conveyors, dryers, and even the human resources required for production.
Add notes that are relevant to the job, and the additional bonus of the costing calculator gives you the ability to track profitability, and calculate price breaks by relating the part cost, to various quantities, and your required margin.
JOB CARD – All of the right information, all in the right place. The MCL Job Card clearly shows the following:
Work Order No. | Part Number | Description | Job Quantity | Drawing
Customer | P/O Ref No | Order Line | Date | Notes
BOM details, to include quantities, weights, units of measure, locations, and type of product
Tool information, including location, change inserts, and cavities are provided
Allocation of machines and any ancillaries required to complete production
And finally, the image of the part itself to help the production personnel to keep on track.
MCL Software - Key Features
Tooling Register
Incorporating a full tooling register, maintaining your clients tooling status and location
BOM's
Multi-level Bill Of Materials, to include sub-assemblies, and final assemblies
Production Planning
Visual Capacity planning and scheduling, by the Week, Day and even Hour
Job Cards / Works Orders
A clear visual document for shop floor use - including BOMs for Injection Moulding
Contacts
Full customer and Supplier data capture with CRM Traceability and email capabilities throughout
Traceability
Ability to trace material from Purchase Order through WIP to final moulded component
Second Operations
Ability to track manufacturing flow to clearly identify secondary operations and manual operations
Purchasing
Full purchase planning auto updated customer sales order demand, and stock allocations
NCR / Quality
Track all non-conformance reports and corrective actions, integrated with part record
Shop Floor Data Capture
Real time data collection from production - tracking all processes and works orders / job cards
Dashboard
Snapshot insight into daily business expectations, monitoring progress in real time
Invoicing
Raise invoices using our invoicing module, integrated directly with Sage, Xero & Quickbooks
Working With The Best
Members of
About Us
Moulders Consulting Ltd. specialises in providing ERP/MRP software tailored for the manufacturing industry.
Our software is meticulously crafted to meet the specific needs of manufacturing companies with an annual turnover ranging from £1M to £25M. Partnering with businesses, we work towards optimising processes, minimising manufacturing costs, and maximising overall profitability.
Our mission is rooted in supporting companies to achieve superior quality products by enhancing operational efficiency and reducing production costs. This commitment translates directly into delivering increased profits for our clients on a long-term, sustainable basis.
We offer a comprehensive range of services, specially developed to meet the unique needs of our clients. Leveraging our experience in various aspects of the injection manufacturing process, including Industry 4.0 advancements, we provide expert advice to enhance production processes and support marketing and sales initiatives.
Our services encompass expert guidance on ERP/MRP systems, Manufacturing Execution Systems (MES) implementation, production process optimisation, e-commerce solutions, marketing strategies, ancillary services, troubleshooting, and more. Designed to deliver cost-effective consultancy and effective solutions, our services empower your business to deliver enhanced products and services while benefitting from higher profit margins.
At Moulders Consulting Ltd., we are dedicated to delivering quality services and products at cost-effective rates. Contact us today to explore how our software can elevate your processes, achieve higher profit margins, and maintain sustainable growth for your business!
About Our Directors
About Mark Amphlett
With over 20 years of experience in the plastics industry, Mark Amphlett played a pivotal role in the growth of Amtek Plastics, Newton Abbot, as General Manager.
Under his leadership, the company’s annual turnover surged from £650k to over £3M in less than 6 years. Mark’s effective branding strategies positioned Amtek Plastics as a leading provider of Plastic Injection Moulding services in the UK, resulting in a significant increase in inbound inquiries, from an average of 3 or 4 per month up to a typical monthly total of well over 60.
These outcomes showcase Mark’s exceptional marketing skills, unwavering dedication to fostering growth, and remarkable talent for strategically positioning businesses to achieve success.
About Andy Jewell
Andy Jewell entered the plastics industry in 1989, with an Honours Degree in Chemistry with Business Administration.
During his early career, Andy gained invaluable experience in sales, developing his technical knowledge of material handling, drying, and dosing systems, as well as real-time Manufacturing Execution Systems (MES) for the Plastics sector.
As his expertise in the Plastic Injection Moulding industry developed, Andy transitioned into the promotion and sale of real-time Manufacturing Execution Systems (MES) for the Plastics sector.
Working closely with a renowned US-based supplier of MES/SFDC/i4.0 solutions, Andy played a crucial role in establishing them as a leading provider across the globe. His dedication and contributions helped to drive the company’s success and solidify its reputation within the industry.
As an Independent Sales Consultant since 2017, Andy’s deep understanding of the plastics industry and expertise in MES solutions make him a trusted advisor and consultant.
His commitment to excellence and delivering tangible results has helped numerous customers achieve enhanced productivity and profitability.
