Custom Manufacturing Software
Moulders Consulting: Offering Top-Quality Custom Manufacturing Software
At Moulders Consulting, we specialise in creating custom manufacturing software specifically tailored to the unique needs of manufacturers.
Designed by manufacturing professionals with over 40 years of combined experience, our systems are built by people who truly understand the challenges and opportunities in the sector. Our team brings expertise from a range of roles, including sales, marketing, operations, and management, ensuring well-rounded and effective solutions.
Our expertise has enabled us to introduce cutting-edge MRP and ERP systems that help manufacturers streamline their processes, improve efficiency, and achieve better results.
Material Requirements Planning (MRP) systems are central to managing the resources needed for manufacturing. They ensure that the right materials are available at the right time to keep production running smoothly.
Here’s how the process works:
Production Schedule Development: The MRP system calculates production quantities based on customer demand and inventory levels, creating a clear production plan.
Material Requirements Calculation: The system determines the type and amount of materials needed to meet production goals, factoring in waste margins.
Inventory Check: The system ensures there’s enough stock to meet production needs.
Purchase Order Generation: If inventory falls short, the MRP system creates detailed purchase orders, specifying quantities, delivery dates, and other key details.
Progress Tracking: The system monitors purchase orders, keeping track of delivery schedules, delays, or issues.
Plan Adjustments: If changes arise, the MRP system adapts the production plan to keep everything on track.
By simplifying these complex processes, our MRP systems help manufacturers operate more efficiently, reduce waste, and stay competitive in a demanding industry.
Mark Amphlett
Director
Need help? Contact me
01626 903 151 or mark@mouldersconsulting.co.uk
About Our Custom Manufacturing Software
Our software offers a complete solution for your MRP and ERP needs, combining the strengths of both systems to help manufacturers manage their operations more effectively.
Designed specifically for the manufacturing industry, our integrated product management tools streamline processes and elevate performance standards.
We’re proud to have successfully implemented our ERP and MRP systems in manufacturing businesses of all sizes. Contact us today to learn how our industry-leading software can support your business!
Looking For Top-Quality Custom Manufacturing Software? Give Us A Call!
Want to know what our software solutions can do for you?
MCL Software - for the Injection Moulding Industry
Over 40 years experience within the Plastics Industry
2023 - The Year For Efficiency!
An all-encompassing, tried and tested ERP / MRP for the Injection Moulding Industry – the core software has been developed to cater for our complex industry, and we have the knowledge and grass routes experience having worked within Injection Moulding Factories, to fully understand the improvement in efficiencies required to make an ERP / MRP implementation really worthwhile. Communication is the key! Scroll on down to see just some of the key features of MCL Software.
MCL Software - Key Features
DASHBOARD – designed to give an overview of your facility – broken down into sections to include
Sales | Quotes | Purchasing | Production | Quality | Delivery
Navigate easily from your dashboard to access all ERP / MRP info – even through to production planning.
PARTS – see all of the information you need to about any manufactured or bought in part on one simple to use screen. Here you will have an overview of the following:
Part Details | Activity | Files | Suppliers | Allocations | Options
BOMS – easy to navigate and populate – able to select multiple items easily on the Bill of Material in a variety of units, including percentages to jobs which may include Masterbatch, UV Stabaliser, Powders, Anti-Microbial agents etc.
Add files, quality documents, C of C’s, and tooling data to ensure all relevant detail can be accessed in one clear and concise location.
BOMS – You then delve deeper into the detail of the specified machine best suited for the manufacture of this component and add on any ancillaries required including robots, conveyors, dryers, and even the human resources required for production.
Add notes that are relevant to the job, and the additional bonus of the costing calculator gives you the ability to track profitability, and calculate price breaks by relating the part cost, to various quantities, and your required margin.
JOB CARD – All of the right information, all in the right place. The MCL Job Card clearly shows the following:
Work Order No. | Part Number | Description | Job Quantity | Drawing
Customer | P/O Ref No | Order Line | Date | Notes
BOM details, to include quantities, weights, units of measure, locations, and type of product
Tool information, including location, change inserts, and cavities are provided
Allocation of machines and any ancillaries required to complete production
And finally, the image of the part itself to help the production personnel to keep on track.
MCL Software - Key Features
Tooling Register
Incorporating a full tooling register, maintaining your clients tooling status and location
BOM's
Multi-level Bill Of Materials, to include sub-assemblies, and final assemblies
Production Planning
Visual Capacity planning and scheduling, by the Week, Day and even Hour
Job Cards / Works Orders
A clear visual document for shop floor use - including BOMs for Injection Moulding
Contacts
Full customer and Supplier data capture with CRM Traceability and email capabilities throughout
Traceability
Ability to trace material from Purchase Order through WIP to final moulded component
Second Operations
Ability to track manufacturing flow to clearly identify secondary operations and manual operations
Purchasing
Full purchase planning auto updated customer sales order demand, and stock allocations
NCR / Quality
Track all non-conformance reports and corrective actions, integrated with part record
Shop Floor Data Capture
Real time data collection from production - tracking all processes and works orders / job cards
Dashboard
Snapshot insight into daily business expectations, monitoring progress in real time
Invoicing
Raise invoices using our invoicing module, integrated directly with Sage, Xero & Quickbooks
Working With The Best
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About Us
At Moulders Consulting Ltd., we specialise in providing ERP and MRP software tailored for the manufacturing sector. Our mission is to help manufacturing companies produce quality products by improving operational efficiency and reducing production costs, paving the way for sustainable long-term growth.
With deep expertise in plastic injection moulding and Industry 4.0 advancements, we offer solutions that enhance efficiency and support your sales and marketing strategies. Our services include ERP/MRP system consultation, Manufacturing Execution Systems (MES) implementation, production process optimisation, e-commerce solutions, marketing strategies, troubleshooting, and more.
We focus on delivering cost-effective consultancy and solutions that empower your business to deliver premium-quality products while boosting profit margins. Our software is designed specifically for manufacturing companies with annual turnovers between £1M and £25M. We are dedicated to helping you optimise processes, reduce costs, and maximise profitability, all at highly competitive rates.
Ready to take your business to the next level? Contact us today to discover how our software can help you achieve higher profit margins and sustainable growth!
About Our Directors
About Mark Amphlett
With over two decades of experience in the plastics industry, Mark Amphlett has a proven track record of driving growth and success.
As General Manager at Amtek Plastics in Newton Abbot, he led the company through a remarkable transformation, increasing annual turnover from £650k to over £3M in under six years.
His branding and marketing strategies elevated Amtek Plastics to a leading position in the UK’s Plastic Injection Moulding sector, boosting inbound inquiries from just a few per month to over 60 consistently.
Mark’s expertise in marketing, dedication to growth, and ability to position businesses for success make him an invaluable leader in the industry.
About Andy Jewell
Andy Jewell entered the plastics industry in 1989 with an Honours Degree in Chemistry and Business Administration.
Early in his career, he built a strong foundation in sales and technical systems, gaining expertise in material handling, drying, and dosing systems, as well as real-time Manufacturing Execution Systems (MES) for the plastics sector. Over time, Andy focused on promoting and selling MES solutions, collaborating with a renowned US-based supplier to establish them as a global leader in Industry 4.0 solutions.
Since 2017, Andy has worked as an Independent Sales Consultant, leveraging his deep knowledge of the plastics industry and MES technologies to help businesses improve productivity and profitability. His commitment to delivering practical, effective solutions has made him a trusted advisor to all his clients.
