Best ERP Software Manufacturing
Moulders Consulting: We Offer The Best ERP Software For Manufacturing
At Moulders Consulting, we’ve created custom MRP/ERP solutions tailored specifically for the manufacturing industry. Our systems are crafted by professionals who understand the unique needs of manufacturing, drawing from over 40 years of combined experience.
Our team includes experts from various roles, such as sales, marketing, operations, and management—all of whom are deeply familiar with the challenges and demands of the field.
With the insights and expertise of our team, we’ve successfully introduced several high-quality ERP/MRP systems to the manufacturing sector. Our solutions help clients streamline their processes, enhance operational efficiency, and achieve better outcomes.
About Material Requirements Planning
Material Requirements Planning (MRP) systems play a crucial role in managing the materials needed for manufacturing. MRP is vital in ensuring that resources are secured for producing goods, and it involves six key steps:
Production Schedule Development: We start by creating a production schedule based on customer demand and current inventory levels. The MRP system calculates how many products need to be produced over a specific time frame, forming the backbone of the production plan.
Material Requirements: Once the production schedule is in place, the system calculates the materials needed for manufacturing. It assesses the number of products to be produced and identifies the types and quantities of materials required, while factoring in some waste.
Check Inventory: The system verifies whether the current inventory can meet the material requirements.
Generate Purchase Orders: If additional materials are needed, the MRP generates purchase orders detailing the quantities and delivery dates.
Track Progress: The MRP system also keeps track of any purchase orders, monitoring delivery dates and updating for any delays or issues.
Adjust The Plan: Lastly, if there are any changes in the production plan, the MRP system adapts the schedule as needed.
By implementing our MRP/ERP solutions, manufacturing businesses can optimise their operations and position themselves for greater success.
Mark Amphlett
Director
Need help? Contact me
01626 903 151 or mark@mouldersconsulting.co.uk
What Is An ERP System?
ERP, which stands for Enterprise Resource Planning systems, helps streamline and organise operations in manufacturing businesses. By facilitating seamless data transfer and sharing of information, ERP systems can boost efficiency and create smoother workflows for your team. This ultimately helps your business run more effectively.
About Our Software Systems
Our software is an all-in-one solution for your MRP and ERP needs. It brings together the advantages of both systems, making it easier for manufacturers to run their operations smoothly.
Designed specifically for the manufacturing industry, our fully integrated product management solutions help businesses streamline their processes and improve performance.
We’ve successfully implemented our ERP and MRP systems in manufacturing companies of all sizes, and we’re very proud of the results. If you’d like to learn more about our software, don’t hesitate to reach out!
Looking For The Best ERP Software For Manufacturing? Give Us A Call!
Want to know what our software solutions can do for you?
MCL Software - for the Injection Moulding Industry
Over 40 years experience within the Plastics Industry
2023 - The Year For Efficiency!
An all-encompassing, tried and tested ERP / MRP for the Injection Moulding Industry – the core software has been developed to cater for our complex industry, and we have the knowledge and grass routes experience having worked within Injection Moulding Factories, to fully understand the improvement in efficiencies required to make an ERP / MRP implementation really worthwhile. Communication is the key! Scroll on down to see just some of the key features of MCL Software.
MCL Software - Key Features
DASHBOARD – designed to give an overview of your facility – broken down into sections to include
Sales | Quotes | Purchasing | Production | Quality | Delivery
Navigate easily from your dashboard to access all ERP / MRP info – even through to production planning.
PARTS – see all of the information you need to about any manufactured or bought in part on one simple to use screen. Here you will have an overview of the following:
Part Details | Activity | Files | Suppliers | Allocations | Options
BOMS – easy to navigate and populate – able to select multiple items easily on the Bill of Material in a variety of units, including percentages to jobs which may include Masterbatch, UV Stabaliser, Powders, Anti-Microbial agents etc.
Add files, quality documents, C of C’s, and tooling data to ensure all relevant detail can be accessed in one clear and concise location.
BOMS – You then delve deeper into the detail of the specified machine best suited for the manufacture of this component and add on any ancillaries required including robots, conveyors, dryers, and even the human resources required for production.
Add notes that are relevant to the job, and the additional bonus of the costing calculator gives you the ability to track profitability, and calculate price breaks by relating the part cost, to various quantities, and your required margin.
JOB CARD – All of the right information, all in the right place. The MCL Job Card clearly shows the following:
Work Order No. | Part Number | Description | Job Quantity | Drawing
Customer | P/O Ref No | Order Line | Date | Notes
BOM details, to include quantities, weights, units of measure, locations, and type of product
Tool information, including location, change inserts, and cavities are provided
Allocation of machines and any ancillaries required to complete production
And finally, the image of the part itself to help the production personnel to keep on track.
MCL Software - Key Features
Tooling Register
Incorporating a full tooling register, maintaining your clients tooling status and location
BOM's
Multi-level Bill Of Materials, to include sub-assemblies, and final assemblies
Production Planning
Visual Capacity planning and scheduling, by the Week, Day and even Hour
Job Cards / Works Orders
A clear visual document for shop floor use - including BOMs for Injection Moulding
Contacts
Full customer and Supplier data capture with CRM Traceability and email capabilities throughout
Traceability
Ability to trace material from Purchase Order through WIP to final moulded component
Second Operations
Ability to track manufacturing flow to clearly identify secondary operations and manual operations
Purchasing
Full purchase planning auto updated customer sales order demand, and stock allocations
NCR / Quality
Track all non-conformance reports and corrective actions, integrated with part record
Shop Floor Data Capture
Real time data collection from production - tracking all processes and works orders / job cards
Dashboard
Snapshot insight into daily business expectations, monitoring progress in real time
Invoicing
Raise invoices using our invoicing module, integrated directly with Sage, Xero & Quickbooks
Working With The Best
Members of
About Us
At Moulders Consulting Ltd., we’re passionate about providing specialised ERP and MRP software tailored for the manufacturing industry. Our mission is to help manufacturing companies produce top-quality products while improving operational efficiency and reducing production costs. We believe that by focusing on these areas, our clients can experience lasting growth.
Our services have been specifically developed for manufacturers, combining our extensive knowledge of the plastic injection moulding process with the latest advancements in Industry 4.0. We offer expert support designed to boost your efficiency and strengthen your marketing and sales initiatives.
We provide a range of services, including professional guidance on ERP and MRP systems, implementation of Manufacturing Execution Systems (MES), optimisation of production processes, e-commerce solutions, marketing strategies, troubleshooting, and more. Our cost-effective consultancy empowers your business to deliver exceptional quality products while enjoying improved profit margins.
Our software caters to manufacturing companies with annual revenues between £1M and £25M. We are dedicated to delivering high-quality products and services, working closely with our clients to streamline processes, cut manufacturing costs, and enhance profitability—all at competitive rates!
Reach out to us today to discover how our software can help your business achieve greater profit margins and sustainable growth!
About Our Directors
About Mark Amphlett
Mark Amphlett has more than two decades of experience in the plastics industry, becoming well known for the impact he made as General Manager of Amtek Plastics in Newton Abbot.
During his tenure, the company saw its annual revenue soar from £650k to over £3M in just under six years, while Mark’s strategic branding efforts helped Amtek Plastics become a top player in Plastic Injection Moulding services in the UK, leading to an impressive jump in inbound inquiries—from a mere 3 or 4 each month to more than 60 on average.
These achievements highlight Mark’s exceptional marketing acumen, his strong commitment to driving growth, and his remarkable ability to position businesses for success.
About Andy Jewell
Andy Jewell started his journey in the plastics industry in 1989, armed with an Honours Degree in Chemistry and Business Administration.
Early in his career, he gained invaluable experience in sales while deepening his technical expertise in areas like material handling, drying, and dosing systems, as well as real-time Manufacturing Execution Systems (MES) tailored for the plastics sector.
As he honed his skills in the Plastic Injection Moulding arena, Andy shifted to focus on promoting and selling MES solutions. Collaborating with a prominent US-based supplier of MES/SFDC/i4.0 solutions, he played a key role in establishing their global presence and success.
Since becoming an Independent Sales Consultant in 2017, Andy’s extensive knowledge of the plastics industry and MES solutions has made him a trusted advisor.
His unwavering dedication to excellence and results-driven approach have helped countless customers boost their productivity and profitability.
