Automotive Manufacturing ERP
Moulders Consulting: Offering A Top-Quality Automotive Manufacturing ERP
At Moulders Consulting, we develop bespoke automotive manufacturing ERP/MRP solutions specifically tailored to the industry’s needs.
Designed by professionals with over 40 years of automotive manufacturing experience, our systems ensure departments such as sales, marketing, operations, and management all work more efficiently.
Leveraging our team’s expertise, we have introduced many leading ERP/MRP systems into automotive manufacturers, resulting in streamlined processes, efficient operations, and improved outcomes for our clients.
Material Requirements Planning (MRP) systems are essential for managing the material needs of the manufacturing process, proceeding through the following six key steps:
Production Schedule Development: Based on customer demand and inventory levels, the MRP system calculates the production quantity over a designated period, forming the basis of the production plan.
Material Requirements: The system calculates the materials needed by assessing the volume of products to be manufactured and the type and quantity of materials required, including a waste margin.
Inventory Check: The system ensures that inventory levels are sufficient to meet material demands.
Generate Purchase Orders: If resources are insufficient, the MRP generates purchase orders, detailing the required quantity, delivery date, and other specifications.
Track Progress: The system monitors the progress of purchase orders, including delivery dates, delays, or issues.
Adjust the Plan: The MRP system adjusts the production schedule as necessary in response to any changes in the production plan.
Mark Amphlett
Director
Need help? Contact me
01626 903 151 or mark@mouldersconsulting.co.uk
What Is An ERP For Manufacturing?
Enterprise Resource Planning (ERP) systems streamline and organise operations within your manufacturing business. By facilitating seamless data transfer and information exchange, ERP systems enhance efficiency and promote smooth workflows for your team.
About Our ERP/MRP Software Solutions
Our software offers a comprehensive solution for your MRP and ERP requirements.
By integrating the advantages of both MRP and ERP systems, we empower manufacturers to efficiently manage their operations.
Specifically built for the automotive manufacturing sector, our fully integrated product management solutions elevate performance standards and streamline processes.
With successful implementations across companies of all sizes, we take great pride in our industry-leading software. Contact us today to discover more about how our software can benefit your business!
Looking For A Top-Quality Automotive Manufacturing ERP? Give Us A Call!
Want to know what our ERP software can do for you?
MCL Software - for the Injection Moulding Industry
Over 40 years experience within the Plastics Industry
2023 - The Year For Efficiency!
An all-encompassing, tried and tested ERP / MRP for the Injection Moulding Industry – the core software has been developed to cater for our complex industry, and we have the knowledge and grass routes experience having worked within Injection Moulding Factories, to fully understand the improvement in efficiencies required to make an ERP / MRP implementation really worthwhile. Communication is the key! Scroll on down to see just some of the key features of MCL Software.
MCL Software - Key Features
DASHBOARD – designed to give an overview of your facility – broken down into sections to include
Sales | Quotes | Purchasing | Production | Quality | Delivery
Navigate easily from your dashboard to access all ERP / MRP info – even through to production planning.
PARTS – see all of the information you need to about any manufactured or bought in part on one simple to use screen. Here you will have an overview of the following:
Part Details | Activity | Files | Suppliers | Allocations | Options
BOMS – easy to navigate and populate – able to select multiple items easily on the Bill of Material in a variety of units, including percentages to jobs which may include Masterbatch, UV Stabaliser, Powders, Anti-Microbial agents etc.
Add files, quality documents, C of C’s, and tooling data to ensure all relevant detail can be accessed in one clear and concise location.
BOMS – You then delve deeper into the detail of the specified machine best suited for the manufacture of this component and add on any ancillaries required including robots, conveyors, dryers, and even the human resources required for production.
Add notes that are relevant to the job, and the additional bonus of the costing calculator gives you the ability to track profitability, and calculate price breaks by relating the part cost, to various quantities, and your required margin.
JOB CARD – All of the right information, all in the right place. The MCL Job Card clearly shows the following:
Work Order No. | Part Number | Description | Job Quantity | Drawing
Customer | P/O Ref No | Order Line | Date | Notes
BOM details, to include quantities, weights, units of measure, locations, and type of product
Tool information, including location, change inserts, and cavities are provided
Allocation of machines and any ancillaries required to complete production
And finally, the image of the part itself to help the production personnel to keep on track.
MCL Software - Key Features
Tooling Register
Incorporating a full tooling register, maintaining your clients tooling status and location
BOM's
Multi-level Bill Of Materials, to include sub-assemblies, and final assemblies
Production Planning
Visual Capacity planning and scheduling, by the Week, Day and even Hour
Job Cards / Works Orders
A clear visual document for shop floor use - including BOMs for Injection Moulding
Contacts
Full customer and Supplier data capture with CRM Traceability and email capabilities throughout
Traceability
Ability to trace material from Purchase Order through WIP to final moulded component
Second Operations
Ability to track manufacturing flow to clearly identify secondary operations and manual operations
Purchasing
Full purchase planning auto updated customer sales order demand, and stock allocations
NCR / Quality
Track all non-conformance reports and corrective actions, integrated with part record
Shop Floor Data Capture
Real time data collection from production - tracking all processes and works orders / job cards
Dashboard
Snapshot insight into daily business expectations, monitoring progress in real time
Invoicing
Raise invoices using our invoicing module, integrated directly with Sage, Xero & Quickbooks
Working With The Best
Members of
About Us
At Moulders Consulting Ltd., we specialise providing ERP/MRP software for the automotive manufacturing sector. Our goal is to assist manufacturing companies in creating top-tier products by enhancing their operational efficiency and reducing production costs, leading to sustainable growth over the long term.
Tailored to meet the unique requirements of automotive manufacturers, our services draw upon our extensive experience with plastic injection moulding and Industry 4.0 advancements.
Our services range from professional advice on ERP/MRP systems, implementation of Manufacturing Execution Systems (MES), production process optimisation, e-commerce solutions, marketing strategies, troubleshooting, and more. With a focus on cost-effective consultancy and solutions, we help businesses deliver premium products and services while boosting profit margins!
Best suited to manufacturing companies with an annual turnover ranging from £1M to £25M, our software is designed to optimise processes, minimise costs, and maximise profitability. Contact us today to explore how our software can drive higher profit margins and sustainable growth for your business!
About Our Directors
About Mark Amphlett
With over two decades of experience in the plastics industry, Mark Amphlett was a driving force in the growth of Amtek Plastics in Newton Abbot, where he served as General Manager.
Under his leadership, the company’s annual turnover skyrocketed from £650k to over £3M in less than six years. Mark’s strategic branding initiatives positioned Amtek Plastics as a premier provider of Plastic Injection Moulding services in the UK, leading to a substantial surge in inbound inquiries, from just a few per month to well over 60.
Mark’s achievements demonstrate his exceptional marketing acumen, relentless commitment to fostering growth, and remarkable talent for strategically positioning businesses for success.
About Andy Jewell
Andy Jewell embarked on his journey in the plastics industry in 1989, having achieved an Honours Degree in Chemistry with Business Administration.
Throughout his early career, Andy honed his skills in sales and expanded his technical expertise in material handling, drying, and dosing systems, along with real-time Manufacturing Execution Systems (MES) for the Plastics sector.
As his proficiency in the Plastic Injection Moulding industry evolved, Andy pivoted to promoting and selling real-time MES solutions, collaborating closely with a distinguished US-based supplier of MES/SFDC/i4.0 solutions. Here, his dedication and contributions were instrumental in propelling the company to prominence on a global scale.
Since 2017, Andy has served as an Independent Sales Consultant, leveraging his profound understanding of the plastics industry and expertise in MES solutions to serve as a trusted advisor and consultant.
Andy’s unwavering commitment to excellence and his track record of delivering tangible results have assisted countless clients to achieve greater productivity and profitability.
