Advanced ERP Solutions
Moulders Consulting: Offering Top-Quality Advanced ERP Solutions For Manufacturing Companies
At Moulders Consulting, we specialise in developing advanced ERP solutions for manufacturers. Our systems are crafted by manufacturing experts with over 40 years of combined experience across various roles, including sales, marketing, operations, and management.
Understanding MRP Systems
Material Requirements Planning (MRP) systems are essential for managing the materials needed in the manufacturing process. Here’s how our MRP system works:
Production Schedule Development: Based on customer demand and current inventory levels, the system calculates the quantity of products to be produced within a given timeframe. This calculation forms the foundation of the production plan.
Material Requirements: Once the production schedule is set, the system calculates the materials needed. It assesses the volume of products to be manufactured and determines the type and quantity of materials required, including allowances for waste.
Inventory Check: The system checks existing inventory to ensure there are enough materials to meet production needs.
Generate Purchase Orders: If the inventory is insufficient, the MRP system generates purchase orders for the necessary materials, specifying quantities, delivery dates, and other details.
Track Progress: The system monitors the progress of purchase orders, including delivery dates, delays, and any issues that arise.
Adjust The Plan: If there are any changes to the production plan, the MRP system adjusts the schedule accordingly to ensure seamless operations.
With these advanced systems, we help manufacturers achieve streamlined operations and improved efficiency.
Mark Amphlett
Director
Need help? Contact me
01626 903 151 or mark@mouldersconsulting.co.uk
What Is An ERP System?
Enterprise Resource Planning (ERP) systems serve as the backbone of your manufacturing business, orchestrating operations by facilitating efficient data transfer and information exchange. This promotes enhanced efficiency and ensures seamless workflows for your staff members.
About Our Advanced ERP Solutions
Our software offers a comprehensive solution for your MRP and ERP requirements.
By blending the advantages of both MRP and ERP systems, our software empowers manufacturers to streamline their operations effectively. Designed specifically for the manufacturing sector, our fully integrated product management solutions enhance efficiency and elevate performance standards.
We take pride in our track record of successfully implementing our ERP and MRP systems across companies of all sizes in the manufacturing industry. Contact us today to discover more about our cutting-edge software!
Looking For Advanced ERP Solutions? Give Us A Call!
Want to know what our ERP systems can do for you?
MCL Software - For The Manufacturing Industry
Over 40 years experience within the sector
2023 - The Year For Efficiency!
An all-encompassing, tried and tested ERP / MRP for the Injection Moulding Industry – the core software has been developed to cater for our complex industry, and we have the knowledge and grass routes experience having worked within Injection Moulding Factories, to fully understand the improvement in efficiencies required to make an ERP / MRP implementation really worthwhile. Communication is the key! Scroll on down to see just some of the key features of MCL Software.
MCL Software - Key Features
DASHBOARD – designed to give an overview of your facility – broken down into sections to include
Sales | Quotes | Purchasing | Production | Quality | Delivery
Navigate easily from your dashboard to access all ERP / MRP info – even through to production planning.
PARTS – see all of the information you need to about any manufactured or bought in part on one simple to use screen. Here you will have an overview of the following:
Part Details | Activity | Files | Suppliers | Allocations | Options
BOMS – easy to navigate and populate – able to select multiple items easily on the Bill of Material in a variety of units, including percentages to jobs which may include Masterbatch, UV Stabaliser, Powders, Anti-Microbial agents etc.
Add files, quality documents, C of C’s, and tooling data to ensure all relevant detail can be accessed in one clear and concise location.
BOMS – You then delve deeper into the detail of the specified machine best suited for the manufacture of this component and add on any ancillaries required including robots, conveyors, dryers, and even the human resources required for production.
Add notes that are relevant to the job, and the additional bonus of the costing calculator gives you the ability to track profitability, and calculate price breaks by relating the part cost, to various quantities, and your required margin.
JOB CARD – All of the right information, all in the right place. The MCL Job Card clearly shows the following:
Work Order No. | Part Number | Description | Job Quantity | Drawing
Customer | P/O Ref No | Order Line | Date | Notes
BOM details, to include quantities, weights, units of measure, locations, and type of product
Tool information, including location, change inserts, and cavities are provided
Allocation of machines and any ancillaries required to complete production
And finally, the image of the part itself to help the production personnel to keep on track.
MCL Software - Key Features
Tooling Register
Incorporating a full tooling register, maintaining your clients tooling status and location
BOM's
Multi-level Bill Of Materials, to include sub-assemblies, and final assemblies
Production Planning
Visual Capacity planning and scheduling, by the Week, Day and even Hour
Job Cards / Works Orders
A clear visual document for shop floor use - including BOMs for Injection Moulding
Contacts
Full customer and Supplier data capture with CRM Traceability and email capabilities throughout
Traceability
Ability to trace material from Purchase Order through WIP to final moulded component
Second Operations
Ability to track manufacturing flow to clearly identify secondary operations and manual operations
Purchasing
Full purchase planning auto updated customer sales order demand, and stock allocations
NCR / Quality
Track all non-conformance reports and corrective actions, integrated with part record
Shop Floor Data Capture
Real time data collection from production - tracking all processes and works orders / job cards
Dashboard
Snapshot insight into daily business expectations, monitoring progress in real time
Invoicing
Raise invoices using our invoicing module, integrated directly with Sage, Xero & Quickbooks
Working With The Best
Members of
About Us
At Moulders Consulting Ltd., we specialise in ERP/MRP software tailored for the manufacturing sector. Our mission is to empower manufacturing firms to produce top-tier quality products while streamlining operations and reducing production costs. This commitment to excellence fosters sustainable growth for our clients over the long term.
Our services are meticulously crafted to cater to the unique requirements of manufacturing enterprises. Leveraging our extensive experience in plastic injection moulding and Industry 4.0 advancements, we provide expert guidance to enhance operational efficiency and support marketing and sales strategies.
From offering professional advice on ERP/MRP systems to implementing Manufacturing Execution Systems (MES), optimising production processes, providing e-commerce solutions, devising marketing strategies, and offering troubleshooting assistance, our comprehensive services cover all aspects of your business needs!
Our consultancy services are cost-effective and deliver effective solutions, empowering your business to deliver premium quality products and services while boosting profit margins.
We are dedicated to delivering top-notch products and services, collaborating closely with our clients to optimise processes, reduce manufacturing costs, and maximise profitability—all at competitive rates! Reach out to us today to discover how our software can help your business achieve higher profit margins and sustainable growth.
About Our Directors
About Mark Amphlett
With over two decades of experience in the plastics industry, Mark Amphlett was particularly crucial to the success of Amtek Plastics during his tenure there as General Manager.
Under his leadership, the company’s annual turnover skyrocketed from £650k to over £3M in less than six years, while his adept branding strategies propelled the company to the forefront of the UK plastic injection moulding sector, resulting in a substantial surge in inbound inquiries, soaring from an average of 3 or 4 per month to well over 60.
These achievements underscore Mark’s exceptional marketing acumen, steadfast commitment to driving growth, and remarkable ability to strategically position businesses for success.
About Andy Jewell
Andy Jewell embarked on his journey in the plastics industry back in 1989, armed with an Honours Degree in Chemistry with Business Administration.
During his formative years, Andy honed his skills in sales, delving into the technical intricacies of material handling, drying, and dosing systems, along with real-time Manufacturing Execution Systems (MES) tailored for the plastics sector.
As Andy’s proficiency in the Plastic Injection Moulding industry burgeoned, he shifted gears towards advocating and selling real-time Manufacturing Execution Systems (MES) for the Plastics sector.
Teaming up closely with a renowned US-based supplier of MES/SFDC/i4.0 solutions, Andy played a pivotal role in powering them to the forefront of the global market. His unwavering dedication and invaluable contributions were instrumental in steering the company towards success and cementing its reputation within the industry.
Since 2017, Andy has served as an Independent Sales Consultant, leveraging his profound understanding of the plastics industry and expertise in MES solutions to serve as a trusted advisor and consultant.
His steadfast commitment to excellence and track record of delivering tangible results have empowered numerous clients to achieve heightened productivity and profitability.
