Medical Device Manufacturing ERP
Moulders Consulting: Offering A Top-Quality Medical Device Manufacturing ERP
At Moulders Consulting, we specialise in developing bespoke ERP/MRP solutions tailored specifically for the medical sector.
Our systems are built by a team of experienced professionals with over 40 years of combined expertise, spanning areas such as sales, marketing, operations, and management.
Thanks to this extensive knowledge, we’ve successfully implemented a range of leading MRP/ERP systems into countless companies, helping our clients streamline processes, boost efficiency, and achieve better results.
Material Requirements Planning (MRP) systems are essential for managing the resources needed in manufacturing, ensuring everything is in place to produce goods effectively.
The MRP process involves six key steps:
Developing The Production Schedule – Based on customer demand and stock levels, the system calculates how many products need to be produced within a specific timeframe, forming the foundation of the production plan.
Calculating Material Requirements – Once the production schedule is set, the system determines the materials needed, considering both the quantity required for each product and a margin for waste.
Checking Inventory – The system ensures there’s enough stock on hand to meet material requirements.
Generating Purchase Orders – If stock levels are too low, the MRP system automatically generates purchase orders for the required materials, specifying details like quantities and delivery dates.
Tracking Progress – The system keeps track of purchase orders, monitoring delivery times, potential delays, and any issues that may arise.
Adjusting The Plan – If changes to the production schedule are needed, the MRP system adjusts accordingly to keep everything on track.
Mark Amphlett
Director
Need help? Contact me
01626 903 151 or mark@mouldersconsulting.co.uk
What Is An ERP System?
ERP, or Enterprise Resource Planning systems, help you manage and organise your operations by facilitating smooth data sharing and communication throughout your business. This boosts efficiency and ensures your team can work more effectively and seamlessly.
About Our Medical Device Manufacturing ERP
Our software provides a complete solution for both your ERP and MRP needs, combining the strengths of both systems to help medical device manufacturers run their operations more efficiently. Designed specifically for the manufacturing industry, our fully integrated management tools enable businesses to streamline processes and improve performance.
We’re proud to have successfully implemented our ERP and MRP systems into medical device manufacturing companies of all sizes. Get in touch today to learn more about our industry-leading software!
Looking For A Top-Quality Medical Device Manufacturing ERP? Give Us A Call!
Want to know what our ERP systems can do for you?
MCL Software - for the Injection Moulding Industry
Over 40 years experience within the Plastics Industry
2023 - The Year For Efficiency!
An all-encompassing, tried and tested ERP / MRP for the Injection Moulding Industry – the core software has been developed to cater for our complex industry, and we have the knowledge and grass routes experience having worked within Injection Moulding Factories, to fully understand the improvement in efficiencies required to make an ERP / MRP implementation really worthwhile. Communication is the key! Scroll on down to see just some of the key features of MCL Software.
MCL Software - Key Features
DASHBOARD – designed to give an overview of your facility – broken down into sections to include
Sales | Quotes | Purchasing | Production | Quality | Delivery
Navigate easily from your dashboard to access all ERP / MRP info – even through to production planning.
PARTS – see all of the information you need to about any manufactured or bought in part on one simple to use screen. Here you will have an overview of the following:
Part Details | Activity | Files | Suppliers | Allocations | Options
BOMS – easy to navigate and populate – able to select multiple items easily on the Bill of Material in a variety of units, including percentages to jobs which may include Masterbatch, UV Stabaliser, Powders, Anti-Microbial agents etc.
Add files, quality documents, C of C’s, and tooling data to ensure all relevant detail can be accessed in one clear and concise location.
BOMS – You then delve deeper into the detail of the specified machine best suited for the manufacture of this component and add on any ancillaries required including robots, conveyors, dryers, and even the human resources required for production.
Add notes that are relevant to the job, and the additional bonus of the costing calculator gives you the ability to track profitability, and calculate price breaks by relating the part cost, to various quantities, and your required margin.
JOB CARD – All of the right information, all in the right place. The MCL Job Card clearly shows the following:
Work Order No. | Part Number | Description | Job Quantity | Drawing
Customer | P/O Ref No | Order Line | Date | Notes
BOM details, to include quantities, weights, units of measure, locations, and type of product
Tool information, including location, change inserts, and cavities are provided
Allocation of machines and any ancillaries required to complete production
And finally, the image of the part itself to help the production personnel to keep on track.
MCL Software - Key Features
Tooling Register
Incorporating a full tooling register, maintaining your clients tooling status and location
BOM's
Multi-level Bill Of Materials, to include sub-assemblies, and final assemblies
Production Planning
Visual Capacity planning and scheduling, by the Week, Day and even Hour
Job Cards / Works Orders
A clear visual document for shop floor use - including BOMs for Injection Moulding
Contacts
Full customer and Supplier data capture with CRM Traceability and email capabilities throughout
Traceability
Ability to trace material from Purchase Order through WIP to final moulded component
Second Operations
Ability to track manufacturing flow to clearly identify secondary operations and manual operations
Purchasing
Full purchase planning auto updated customer sales order demand, and stock allocations
NCR / Quality
Track all non-conformance reports and corrective actions, integrated with part record
Shop Floor Data Capture
Real time data collection from production - tracking all processes and works orders / job cards
Dashboard
Snapshot insight into daily business expectations, monitoring progress in real time
Invoicing
Raise invoices using our invoicing module, integrated directly with Sage, Xero & Quickbooks
Working With The Best
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About Us
At Moulders Consulting Ltd., we’re proud to specialise in providing ERP/MRP software tailored for the medical device manufacturing sector. Our goal is simple: to help manufacturers produce high-quality products by improving operational efficiency and cutting production costs, fostering sustainable, long-term growth for our clients.
We’re dedicated to helping our clients streamline operations, reduce costs, and maximise profitability—all at competitive rates. Our software is ideal for manufacturing companies with an annual turnover of £1M to £25M, while our range of services includes expert advice on ERP/MRP systems, Manufacturing Execution Systems (MES) implementation, production process optimisation, e-commerce solutions, marketing strategies, troubleshooting, and more.
Specifically designed for manufacturers, all our products and services are backed by our extensive experience in plastic injection moulding and Industry 4.0 advancements.
About Our Directors
About Mark Amphlett
With over 20 years of experience in the plastics industry, Mark Amphlett played a key role in the growth of Amtek Plastics in Newton Abbot, where he worked as General Manager. During his tenure, the company’s annual turnover skyrocketed from £650k to over £3M in less than six years.
Mark’s shrewd branding strategies established Amtek Plastics as a leading provider of plastic injection moulding services in the UK. This success resulted in a significant increase in inbound inquiries, jumping from just 3 or 4 per month to more than 60 regularly.
These accomplishments showcase Mark’s outstanding marketing skills, his unwavering dedication to fostering growth, and his talent for strategically positioning businesses for success.
About Andy Jewell
Andy Jewell launched his career in the plastics industry in 1989 after completing an Honours Degree in Chemistry with Business Administration.
In the early days, he gained valuable sales experience, developing technical skills in material handling, drying, and dosing systems, as well as real-time Manufacturing Execution Systems (MES) tailored for the plastics sector.
As Andy’s expertise in plastic injection moulding deepened, he transitioned to promoting and selling MES solutions.
Working closely with a prominent US-based supplier of MES, SFDC, and Industry 4.0 solutions, he played a crucial role in positioning the company as a global leader. His dedication and contributions were key to their success and helped solidify their reputation in the industry.
Since becoming an Independent Sales Consultant in 2017, Andy’s extensive knowledge of the plastics industry and MES solutions has made him a trusted advisor.
His commitment to excellence and focus on delivering tangible results have enabled many clients to enhance their productivity and profitability.
