In a significant advancement for the plastic moulding industry, MCL/Fraction ERP has unveiled a groundbreaking feature that enhances its ability to fully quote plastic moulded components with an extensive and detailed Bill of Materials (BOM). This innovative software now provides manufacturers with unparalleled precision and efficiency, incorporating every aspect of the production process from raw materials to secondary operations, while also accounting for all machinery and workcenters within the factory.
Detailed and Accurate Bill of Materials (BOM)
At the core of MCL/Fraction ERP’s transformative capabilities is its comprehensive BOM functionality. The software meticulously calculates material costs, including the exact percentages of raw materials, masterbatches, and various agents required for each project. This detailed material breakdown ensures that quotes are precise and reflective of the true cost of production. By providing an exhaustive BOM, manufacturers can offer clients transparent and accurate price estimates, fostering trust and reliability.
Incorporation of Advanced Manufacturing Techniques
MCL/Fraction ERP excels in managing complex manufacturing techniques such as overmoulding inserts and the utilisation of thermoplastic polyurethanes (TPUs) and thermoplastic elastomers (TPEs). Overmoulding, which involves molding one material over another, necessitates precise cost estimation due to the additional materials and labour involved. The software seamlessly integrates these variables into its quoting process, delivering a comprehensive cost breakdown that includes overmoulding specifics and material combinations.
Supporting Secondary Operations
The ability of MCL/Fraction ERP to quote for a variety of secondary operations further sets it apart. The software includes detailed calculations for processes such as sonic welding, pad printing, heat staking, hand assembly etc. Each of these secondary operations involves additional costs and labour, which are accurately calculated and integrated into the final quote. This all-encompassing approach ensures that clients receive a complete price estimate, eliminating the risk of unforeseen costs and enhancing overall satisfaction.
Machinery and Workcenter Calculations
In addition to material and labour costs, MCL/Fraction ERP incorporates the calculations required for all machinery within the factory. This includes specific workcenters and operations, ensuring that every aspect of the manufacturing process is accounted for. By considering the operational efficiency and costs associated with each machine, the software provides a holistic view of production expenses, enabling manufacturers to optimise their workflows and reduce costs.
Enhanced Efficiency and Cost Savings
MCL/Fraction ERP’s automation capabilities streamline the quoting process, significantly reducing the time and effort required to generate accurate quotes. This efficiency allows manufacturers to respond swiftly to client inquiries, enhancing their competitive edge in the market. Additionally, the software’s detailed cost analysis helps identify potential savings in materials, labour, and machinery usage, contributing to overall cost reductions.
Comprehensive Data Integration
The software integrates seamlessly with other business systems, providing a holistic view of the production process. By consolidating data from design, production, and sales departments, MCL/Fraction ERP ensures that all relevant information is considered in the quoting process. This comprehensive data integration not only improves quote accuracy but also aids in optimising the entire manufacturing workflow.
Client Satisfaction and Market Advantage
For clients, receiving detailed and accurate quotes is crucial for effective planning and budgeting through the New Product Integration process (NPI). MCL/Fraction ERP enhances client satisfaction by delivering transparent, precise quotes that reflect all aspects of the production process. This level of detail builds trust and confidence in the manufacturer’s capabilities. Moreover, businesses using MCL/Fraction ERP can offer faster turnaround times and more competitive pricing, gaining a significant advantage in a highly competitive market.
Adapting to Industry Trends
The plastic moulding industry is constantly evolving, with new materials and techniques emerging regularly. MCL/Fraction ERP is designed to adapt to these changes, ensuring that quotes remain relevant and competitive. The software’s ability to update and incorporate new industry standards guarantees that manufacturers stay ahead of market trends.
MCL/Fraction ERP is revolutionising the quoting process for plastic moulded components by providing detailed, accurate, and comprehensive quotes. By incorporating advanced technical details, including material percentages, masterbatches, agents, overmoulding inserts, TPUs, TPEs, secondary operations, and machinery calculations, the software ensures precision and transparency. MCL/Fraction ERP not only enhances operational efficiency but also boosts client satisfaction and provides a substantial competitive advantage in the dynamic plastic moulding industry.
About MCL/Fraction ERP:
MCL/Fraction ERP is a leading provider of enterprise resource planning software tailored to the plastic moulding industry. Committed to innovation and excellence, MCL/Fraction ERP offers advanced solutions that streamline operations, enhance accuracy, and drive business growth.
