Production Management ERP
Moulders Consulting: Offering A Top-Quality Production Management ERP
At Moulders Consulting, we’ve crafted custom production management ERP/MRP solutions to meet the specific needs of the manufacturing industry.
Our systems are designed by manufacturing professionals with over 40 years of combined experience, ensuring they are tailored for the real-world challenges you face.
Our team includes experts from various roles such as sales, marketing, operations, and management. Leveraging our extensive knowledge, we’ve successfully introduced many top-quality ERP/MRP systems to the manufacturing industry.
These systems have helped our clients streamline their processes, enhance operational efficiency, and achieve better results.
Material Requirements Planning (MRP) systems are crucial for managing the materials needed in the manufacturing process.
Here are the six key steps involved:
Production Schedule Development: The system calculates the production schedule based on customer demand and current inventory levels.
This determines the quantity of products to be produced within a specific timeframe and forms the basis of the production plan.
Material Requirements: Once the production schedule is set, the system calculates the necessary materials by assessing the volume of products to be made and the type and quantity of materials needed for each product, including a margin for waste.
Check Inventory: The system checks existing inventory to ensure there are enough materials to meet production needs.
Generate Purchase Orders: If the inventory is insufficient, the MRP system generates purchase orders for the required materials, detailing the quantities, delivery dates, and other relevant information.
Track Progress: The system tracks the progress of purchase orders, monitoring delivery dates and identifying any delays or issues that arise.
Adjust the Plan: If there are changes to the production plan, the MRP system adjusts the production schedule accordingly to ensure smooth operations.
By implementing our bespoke MRP/ERP solutions, manufacturing businesses can achieve more efficient operations and better overall performance.
Mark Amphlett
Director
Need help? Contact me
01626 903 151 or mark@mouldersconsulting.co.uk
What Does An ERP System Do?
ERP, or Enterprise Resource Planning systems, help streamline and manage operations in your manufacturing business by facilitating efficient data transfer and information exchange. This leads to increased efficiency and ensures smooth workflows for your team.
About Our Production Management ERP
Our software offers a comprehensive solution for all your MRP and ERP needs. By combining the best features of both systems, we help manufacturers manage their operations more effectively.
Tailored specifically for the manufacturing industry, our integrated product management solutions streamline your processes, boosting efficiency and performance.
We’re proud to have successfully implemented our ERP and MRP systems in manufacturing companies of all sizes. Contact us today to learn more about our cutting-edge software!
Looking For A Top-Quality Production Management ERP? Give Us A Call!
Want to know what our software can do for you?
MCL Software - for the Injection Moulding Industry
Over 40 years experience within the Plastics Industry
2023 - The Year For Efficiency!
An all-encompassing, tried and tested ERP / MRP for the Injection Moulding Industry – the core software has been developed to cater for our complex industry, and we have the knowledge and grass routes experience having worked within Injection Moulding Factories, to fully understand the improvement in efficiencies required to make an ERP / MRP implementation really worthwhile. Communication is the key! Scroll on down to see just some of the key features of MCL Software.
MCL Software - Key Features
DASHBOARD – designed to give an overview of your facility – broken down into sections to include
Sales | Quotes | Purchasing | Production | Quality | Delivery
Navigate easily from your dashboard to access all ERP / MRP info – even through to production planning.
PARTS – see all of the information you need to about any manufactured or bought in part on one simple to use screen. Here you will have an overview of the following:
Part Details | Activity | Files | Suppliers | Allocations | Options
BOMS – easy to navigate and populate – able to select multiple items easily on the Bill of Material in a variety of units, including percentages to jobs which may include Masterbatch, UV Stabaliser, Powders, Anti-Microbial agents etc.
Add files, quality documents, C of C’s, and tooling data to ensure all relevant detail can be accessed in one clear and concise location.
BOMS – You then delve deeper into the detail of the specified machine best suited for the manufacture of this component and add on any ancillaries required including robots, conveyors, dryers, and even the human resources required for production.
Add notes that are relevant to the job, and the additional bonus of the costing calculator gives you the ability to track profitability, and calculate price breaks by relating the part cost, to various quantities, and your required margin.
JOB CARD – All of the right information, all in the right place. The MCL Job Card clearly shows the following:
Work Order No. | Part Number | Description | Job Quantity | Drawing
Customer | P/O Ref No | Order Line | Date | Notes
BOM details, to include quantities, weights, units of measure, locations, and type of product
Tool information, including location, change inserts, and cavities are provided
Allocation of machines and any ancillaries required to complete production
And finally, the image of the part itself to help the production personnel to keep on track.
MCL Software - Key Features
Tooling Register
Incorporating a full tooling register, maintaining your clients tooling status and location
BOM's
Multi-level Bill Of Materials, to include sub-assemblies, and final assemblies
Production Planning
Visual Capacity planning and scheduling, by the Week, Day and even Hour
Job Cards / Works Orders
A clear visual document for shop floor use - including BOMs for Injection Moulding
Contacts
Full customer and Supplier data capture with CRM Traceability and email capabilities throughout
Traceability
Ability to trace material from Purchase Order through WIP to final moulded component
Second Operations
Ability to track manufacturing flow to clearly identify secondary operations and manual operations
Purchasing
Full purchase planning auto updated customer sales order demand, and stock allocations
NCR / Quality
Track all non-conformance reports and corrective actions, integrated with part record
Shop Floor Data Capture
Real time data collection from production - tracking all processes and works orders / job cards
Dashboard
Snapshot insight into daily business expectations, monitoring progress in real time
Invoicing
Raise invoices using our invoicing module, integrated directly with Sage, Xero & Quickbooks
Working With The Best
Members of
About Us
At Moulders Consulting Ltd., we proudly specialise in ERP/MRP software tailored for the manufacturing sector. Our mission is to help manufacturing companies produce top-quality products by boosting operational efficiency and reducing production costs, ensuring long-term sustainable growth.
We design our services to meet the specific needs of our manufacturing clients. With extensive experience in plastic injection moulding and Industry 4.0 advancements, we provide expert support to enhance your efficiency and improve your marketing and sales strategies.
Our services include:
- Professional advice on ERP/MRP systems
- Implementation of Manufacturing Execution Systems (MES)
- Production process optimisation
- E-commerce solutions
- Marketing strategies
- Ancillary services
- Troubleshooting and more
We offer cost-effective consultancy and effective solutions that enable your business to deliver premium products and services while enjoying increased profit margins.
Our software is ideal for manufacturing companies with annual turnovers between £1M and £25M. We are dedicated to providing high-quality products and services, working closely with our clients to optimise processes, reduce manufacturing costs, and maximise profitability – all at competitive rates.
Contact us today to learn how our software can help you achieve and sustain higher profit margins and long-term growth for your business!
About Our Directors
About Mark Amphlett
With more than two decades in the plastics industry, Mark Amphlett was instrumental in driving Amtek Plastics, Newton Abbot, forward as General Manager. During his tenure, he successfully grew the company’s annual turnover from £650k to over £3M in less than 6 years.
Mark’s adept branding strategies positioned Amtek Plastics as a leading provider of Plastic Injection Moulding services in the UK, resulting in a substantial increase in inbound inquiries—from an average of 3 or 4 per month to well over 60 monthly.
Mark’s achievements highlight his exceptional marketing acumen, steadfast commitment to growth, and talent for strategically positioning businesses for success.
About Andy Jewell
Andy Jewell embarked on his journey in the plastics industry in 1989, armed with an Honours Degree in Chemistry with Business Administration.
Through his early career, Andy amassed valuable sales experience and honed his technical expertise in material handling, drying, and dosing systems, alongside real-time Manufacturing Execution Systems (MES) tailored for the plastics sector.
As Andy’s proficiency in Plastic Injection Moulding grew, he transitioned into promoting and selling real-time MES solutions within the plastics industry.
Collaborating closely with a prestigious US-based supplier of MES/SFDC/i4.0 solutions, Andy played a pivotal role in establishing them as a global leader. His dedication and contributions significantly contributed to the company’s success and solidified its reputation in the industry.
Since becoming an Independent Sales Consultant in 2017, Andy has leveraged his profound understanding of the plastics sector and MES expertise to serve as a trusted advisor and consultant.
His commitment to excellence and track record of delivering measurable results have empowered numerous clients to achieve heightened productivity and profitability.
