Flexible Manufacturing ERP
Moulders Consulting: Offering A Top-Quality Flexible Manufacturing ERP
At Moulders Consulting, we have developed flexible manufacturing ERP/MRP solutions specifically designed for the manufacturing industry.
These systems, crafted by seasoned professionals with over 40 years of experience, address the unique needs of manufacturing companies.
Our team includes experts from various roles in the manufacturing sector, such as sales, marketing, operations, and management.
Leveraging this extensive expertise, we have introduced a range of innovative ERP/MRP systems that streamline processes, enhance operational efficiency, and deliver outstanding results for our clients.
Material Requirements Planning (MRP)
MRP systems are essential for managing the material needs of manufacturers. They follow six key steps to ensure the procurement of necessary resources for product creation:
1. Production Schedule Development: The system calculates the production schedule based on customer demand and existing inventory levels, determining the quantity of products to be manufactured within a specific timeframe.
2. Material Requirements Calculation: After developing the production schedule, the system assesses the volume of products to be made, identifying the type and quantity of materials needed for each product, accounting for a waste margin.
3. Inventory Check: The system verifies whether current inventory levels can meet the material demands.
4. Purchase Order Generation: If resources are insufficient, the MRP system automatically generates purchase orders, specifying the required materials’ quantity, delivery dates, and other relevant details.
5. Progress Tracking: The MRP system monitors the progress of purchase orders, tracking delivery dates, identifying delays, and resolving any delivery issues.
6. Plan Adjustment: If production plan changes are necessary, the MRP system quickly updates the production schedule to ensure operational continuity and efficiency.
With our tailored ERP/MRP solutions, manufacturers can achieve more efficient operations and improved outcomes, positioning them for sustained success.
Mark Amphlett
Director
Need help? Contact me
01626 903 151 or mark@mouldersconsulting.co.uk
What Does ERP Software Do?
Enterprise Resource Planning (ERP) systems are essential for managing and planning operations within manufacturing businesses. By facilitating effective data transfer and information exchange, these systems help streamline workflows and enhance overall efficiency for your company.
Moulders Consulting: Leading ERP Solutions
Our software provides a complete solution for your MRP and ERP needs. By seamlessly integrating both MRP and ERP functionalities, our software helps manufacturers manage operations more effectively.
Our integrated product management solutions streamline processes, boosting efficiency and performance across your business. With a proven track record of successful deployments in manufacturing companies of all sizes, we are confident in our ability to meet your needs.
Contact us today to learn more about our advanced software solutions!
Looking For A Top-Quality Flexible Manufacturing ERP? Give Us A Call!
Want to know what our ERP software can do for you?
MCL Software - for the Injection Moulding Industry
Over 40 years experience within the Plastics Industry
2023 - The Year For Efficiency!
An all-encompassing, tried and tested ERP / MRP for the Injection Moulding Industry – the core software has been developed to cater for our complex industry, and we have the knowledge and grass routes experience having worked within Injection Moulding Factories, to fully understand the improvement in efficiencies required to make an ERP / MRP implementation really worthwhile. Communication is the key! Scroll on down to see just some of the key features of MCL Software.
MCL Software - Key Features
DASHBOARD – designed to give an overview of your facility – broken down into sections to include
Sales | Quotes | Purchasing | Production | Quality | Delivery
Navigate easily from your dashboard to access all ERP / MRP info – even through to production planning.
PARTS – see all of the information you need to about any manufactured or bought in part on one simple to use screen. Here you will have an overview of the following:
Part Details | Activity | Files | Suppliers | Allocations | Options
BOMS – easy to navigate and populate – able to select multiple items easily on the Bill of Material in a variety of units, including percentages to jobs which may include Masterbatch, UV Stabaliser, Powders, Anti-Microbial agents etc.
Add files, quality documents, C of C’s, and tooling data to ensure all relevant detail can be accessed in one clear and concise location.
BOMS – You then delve deeper into the detail of the specified machine best suited for the manufacture of this component and add on any ancillaries required including robots, conveyors, dryers, and even the human resources required for production.
Add notes that are relevant to the job, and the additional bonus of the costing calculator gives you the ability to track profitability, and calculate price breaks by relating the part cost, to various quantities, and your required margin.
JOB CARD – All of the right information, all in the right place. The MCL Job Card clearly shows the following:
Work Order No. | Part Number | Description | Job Quantity | Drawing
Customer | P/O Ref No | Order Line | Date | Notes
BOM details, to include quantities, weights, units of measure, locations, and type of product
Tool information, including location, change inserts, and cavities are provided
Allocation of machines and any ancillaries required to complete production
And finally, the image of the part itself to help the production personnel to keep on track.
MCL Software - Key Features
Tooling Register
Incorporating a full tooling register, maintaining your clients tooling status and location
BOM's
Multi-level Bill Of Materials, to include sub-assemblies, and final assemblies
Production Planning
Visual Capacity planning and scheduling, by the Week, Day and even Hour
Job Cards / Works Orders
A clear visual document for shop floor use - including BOMs for Injection Moulding
Contacts
Full customer and Supplier data capture with CRM Traceability and email capabilities throughout
Traceability
Ability to trace material from Purchase Order through WIP to final moulded component
Second Operations
Ability to track manufacturing flow to clearly identify secondary operations and manual operations
Purchasing
Full purchase planning auto updated customer sales order demand, and stock allocations
NCR / Quality
Track all non-conformance reports and corrective actions, integrated with part record
Shop Floor Data Capture
Real time data collection from production - tracking all processes and works orders / job cards
Dashboard
Snapshot insight into daily business expectations, monitoring progress in real time
Invoicing
Raise invoices using our invoicing module, integrated directly with Sage, Xero & Quickbooks
Working With The Best
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About Us
At Moulders Consulting Ltd., we specialise in providing ERP/MRP software tailored specifically for the manufacturing sector. Our goal is to help manufacturing firms achieve excellence in product quality, enhance operational efficiency, and reduce production costs, fostering sustainable long-term growth.
With our expertise in plastic injection moulding processes and advancements in Industry 4.0, we offer expert guidance to improve efficiency and strengthen your marketing and sales strategies. In addition, we offer a comprehensive range of support services, including professional advice on ERP/MRP systems, seamless implementation of Manufacturing Execution Systems (MES), process optimisation, e-commerce solutions, marketing strategies, ancillary services, and troubleshooting.
Our focus is on delivering cost-effective and impactful solutions that empower your business to produce high-quality products and services while increasing profit margins. We cater to manufacturing companies with annual turnovers ranging from £1M to £25M, committed to delivering top-notch products and services.
Partner with us to streamline processes, minimise manufacturing costs, and maximise profitability—all at competitive rates. Contact us today to learn how our software can boost your profit margins and drive sustainable growth for your business!
About Our Directors
About Mark Amphlett
With over 20 years of experience in the plastics industry, Mark Amphlett played a pivotal role in the growth of Amtek Plastics in Newton Abbot as General Manager. Under his leadership, the company’s annual turnover grew from £650k to over £3M in less than six years.
Mark’s effective branding strategies established Amtek Plastics as a leading provider of Plastic Injection Moulding services in the UK, significantly increasing inbound inquiries from just a few each month to more than 60.
These accomplishments highlight Mark’s exceptional marketing skills, commitment to growth, and talent for strategically positioning businesses for success.
About Andy Jewell
Andy Jewell began his career in the plastics industry in 1989, equipped with an Honours Degree in Chemistry with Business Administration.
During his early years, Andy gained valuable experience in sales and developed technical expertise in material handling, drying, and dosing systems, as well as real-time Manufacturing Execution Systems (MES) designed for the plastics sector.
As his knowledge in the Plastic Injection Moulding industry grew, Andy transitioned into promoting and selling real-time MES solutions within the plastics field.
Working closely with a leading US-based supplier of MES/SFDC/i4.0 solutions, Andy was instrumental in establishing them as a top global provider. His dedication and contributions were key to the company’s success and solidified its reputation in the industry.
Since becoming an Independent Sales Consultant in 2017, Andy’s deep understanding of the plastics industry and expertise in MES solutions have made him a trusted advisor.
His commitment to excellence and proven track record have helped numerous clients boost their productivity and profitability.
